Proportion-Air
Full assembly of Proportion-Air AODD pump controller

Proportion-Air Pump Controller Optimizes AODD Pump Operation

Nov. 5, 2024
The pump controller for air-operated double diaphragm pumps ensures consistent material flow to prevent potential wear issues.

Proportion-Air has developed a pump controller which ensures air-operated double diaphragm (AODD) pumps run consistently and optimally through long cycles. 

Key features of the pump controller include: 

  • proportional electro-pneumatic regulator for accurate, repeatable performance
  • maximum inlet pressure is 125 psi (8.6 bar)
  • automatic and manual modes
  • NEMA 4X-rated enclosure prevents contaminants from entering system.

AODD Pump Control Ensures Optimized Flow Rates

According to Proportion-Air, many AODD pumps operate with just a ball valve and shop air which can lead to inaccurate, inconsistent material flow. Adding the company's pump controller, however, can help overcome these issues. 

The pump controller utilizes Proportion-Air's proportional electro-pneumatic regulator technology — a closed-loop device which controls compressed air or gas pressure — to provide accurate, repeatable performance. It is coupled with a volume booster for enhanced flow capabilities. Use of the controller can help to eliminate run-dry situations and thus unnecessary wear of AODD pumps. 

READ "The Benefits of Electro-Pneumatic Control for Pressure Regulators" to learn more about Proportion-Air's electro-pneumatic pressure regulator technology.

Proportion-Air designed the pump controller to be an easy-to-install, turnkey system by enabling it to be connected to the supply line the same way a single regulator would be installed. In addition, the controller offers the choice of using automatic and manual modes. 

Automatic mode allows for remote control from a PLC or other controller while a knob on the faceplate provides control in manual mode.

The pump controller has a maximum inlet pressure is 125 psi, which Proportion-Air said meets the needs for most AODD pumps on the market as well as a 110V AC power supply which is compatible with standard outlets.

Read about the benefits of providing proper flow in AODD pumps in the article "How AODD Pumps with Effective Air Distribution Systems can Reduce Energy Costs."

About the Author

Sara Jensen | Executive Editor, Power & Motion

Sara Jensen is executive editor of Power & Motion, directing expanded coverage into the modern fluid power space, as well as mechatronic and smart technologies. She has over 15 years of publishing experience. Prior to Power & Motion she spent 11 years with a trade publication for engineers of heavy-duty equipment, the last 3 of which were as the editor and brand lead. Over the course of her time in the B2B industry, Sara has gained an extensive knowledge of various heavy-duty equipment industries — including construction, agriculture, mining and on-road trucks —along with the systems and market trends which impact them such as fluid power and electronic motion control technologies. 

You can follow Sara and Power & Motion via the following social media handles:

X (formerly Twitter): @TechnlgyEditor and @PowerMotionTech

LinkedIn: @SaraJensen and @Power&Motion

Facebook: @PowerMotionTech

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